Day 1

Step One: Surface Preparation

Surface preparation is crucial for the success of a new coating on a concrete surface. This step removes contaminants and opens up surface pores for better adhesion. We utilize mechanical grinding, which provides improved adhesion, enhances safety, and results in long-lasting, high-quality finishes.

Step Two: Vacuuming Dust and Debris

During surface preparation, vacuuming dust and debris is essential to remove contaminants from the concrete surface. Dust and debris can prevent proper adhesion of the new coating, which can lead to issues such as peeling or delamination. By vacuuming, we ensure that the surface is clean and free of any loose particles that could interfere with the bonding process.

Step Three: Base Coat Application

We apply a 10 MIL (thousandths of an inch) thick Tru-Flow Moisture Vapor Barrier Epoxy Basecoat to prevent moisture-related issues. This basecoat acts as a shield against moisture vapor transmission from the underlying concrete, ensuring that the flooring system remains unaffected by moisture. This makes it a reliable choice for spaces prone to humidity or water exposure.

Day 2

Step Four: Imperfection Stabilization

The second day begins with a thorough inspection to address any imperfections that may have been missed during the initial crack repairs and grinding. Achieving a completely smooth and even surface is essential to ensure that the subsequent layers adhere correctly and result in a flawless finish.

Step Five: Metallic Epoxy Application

We apply a 35-45 MIL (thousandths of an inch) thick layer of Tru-Flow Designer Metallic Epoxy, enriched with metallic pigments. This step gives the flooring its distinctive three-dimensional effect. As the epoxy cures, it forms a glossy and reflective surface that mimics the appearance of depth and texture, providing a unique visual experience.

Step Six: 3-D Dispersion Pigments

The integration of Tru 3-D Dispersion Pigments is pivotal for achieving the mesmerizing metallic effect. These pigments are carefully mixed into the epoxy, creating a distinctive pattern that adds complexity and character to the floor's appearance. The use of multiple colors enhances the depth and visual interest of the design.

Day 3

Step Seven: First Top Coat Application

We apply a 4 MIL thick layer of Tru Alpha High Wear Polyurea, either in satin or gloss finish. This protective coat enhances the flooring's durability, making it resistant to wear, chemicals, and potential damage. The choice between a satin or gloss finish allows for some customization of the final appearance, with gloss lending a reflective shine and satin providing a more subdued elegance.

Day 4

Step Eight: Final Top Coat Application

On the final day, we apply another 4 MIL layer of Tru Alpha High Wear Polyurea to fortify the flooring's longevity and resilience. This dual application of the protective topcoat ensures that the flooring system is well-prepared to withstand the rigors of daily use, especially in high-traffic areas.

After the final application, allow a full 48 hours for the flooring to dry completely before subjecting it to both light and heavy traffic. This essential curing period ensures the optimal durability and longevity of the metallic epoxy system, safeguarding its exquisite finish and resilience. During this crucial timeframe, it's advisable to avoid any activities that might compromise the flooring's integrity, allowing the installation to reach its full potential. Click here to learn more about our pricing.

Watch the process: